REPAIR WORK

 

Test and Repair of Aircraft Electrical Equipment:

· Write Test Procedures

· Build Test Fixtures

 

Fixing simple wiring problems to the replacement of major sub-assemblies.

 

Calibrated Test Equipment Includes:

RF spectrum analyzers, microwave signal generators, RF power meters, oscilloscopes, function generators, and voltmeters.  

 

MANUALS

 

· System Manuals

· Maintenance Manuals

· Operator Manuals

 

TESTING

 

We have the facilities, equipment, and personnel to perform the following testing:

 

· Burn-In:

Power On or Off

Controlled Ambient Temperature

Time Controlled

Design & Fabricated Fixtures

 

· Functional Testing: 

Circuit Cards

Assemblies

Complete Units

Utilizing test procedures and test fixtures and calibrated test equipment.

 

· Environmental Testing: 

Two environmental test chambers that can produce stabilized temperatures in the range of -50 degrees to +150 degrees C.

We have a full service testing laboratory here in the local area that we use for additional testing such as vibration, humidity and altitude tests. 

 

TEST PROCEDURE / TEST FIXTURE DESIGN

 

· Our engineers have considerable experience writing test procedures for circuits that have analog, RF, and digital functions. 

· We can also design and build either manual or automated test fixtures to quickly check for proper circuit operation.

 

PRODUCTION DRAWING PACKAGES

 

Production Drawing Packages:

· Level 2

· Level 3

 

 

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SYSTEMS DESIGN / DEVELOPMENT & INTEGRATION

 

CA&D, in conjunction with customer personnel, has designed, fabricated, tested and delivered many specialized modules, such as PC Boards, Patch Panels, Audio Interface Units, Specialized Cable Assemblies and Rack Mounted Equipment.

· System Definition

· Operational Specifications

· Interface Specifications

· Electrical and Mechanical Design

· 1st Article Build / Test

· Test Procedures

· Functional / Environmental Testing

· System Drawings

· System Manual

 

CIRCUIT DESIGN

 

Electrical Circuit Types:                                   

· Analog

· Digital

· RF Distribution pc boards

· Microprocessor Components

 

 

SOFTWARE DESIGN

 

Programing Languages:

 

Custom Programs

( Microsoft Windows )

· Visual Basic

· Visual C

· C

 

MECHANICAL DESIGN

 

Our mechanical design experience ranges from that for small plastic / metal cases for sensitive electronic circuits to large heavy enclosures for military power distribution units. 

 

 

 

Two Dimensional Drawings:

· AutoDesk AutoCad

 

Three Dimensional Drawings:

· AutoDesk Inventor

· Solid Works

 

 

 

 

Customer Programs

(Embedded Applications)

· Assembly Language

· C

 

 

ENGINEERING & DESIGN

Colonial Assembly & Design, LLC

 

ENGINEERING    DESIGN    MANUFACTURING

Satisfying our customers with outstanding quality, performance, and service at competitive prices.

3361 Shannon Airport Circle

Fredericksburg, VA  22408

Phone:   540-372-6500

Fax:       540-372-6607

 

PRINTED CIRCUIT BOARD DESIGN

 

Certified IPC Board Designers

 

PCB Layout:

· PADs “Power PC” PCB

 

 

 

REVERSE ENGINEERING

 

· We have the capability of reproducing PCB artwork, assembly drawings and parts lists for circuit board assemblies without documentation.

· We require at least one sample board to inspect and test to perform this function. 

Types of Printed Circuit Boards:

· Rigid Multi-Layer Boards

· Through Hole & Surface Mount

· High Speed Requirements

· Controlled Impedance Lines

· Flex Circuits

 

CABLE / HARNESS DESIGN

 

Application:

· Military

· Commercial 

 

 

Cable Types:

· AC & DC Power

· RF

· Microwave

· Digital interface

· Audio

Drawing Package Documentation:

· Assembly Drawing

· Parts List

· PCB Fabrication Drawing

· Gerber Artwork Files

· Spec Control Drawings

· Modification Drawings

· Test Procedure Documents

· Manual Documentation

Rounded Rectangle: Professional Engineering and Manufacturing Services

INTEGRITY AND QUALITY IN SERVICE

CONTACT INFORMATION

Circuit Schematic Capture:

· PADs Logic